In industries like mining, farming, and resource aggregation, it is vital to know the precise weight of loads being extracted or harvested in order to determine profits. In the past, the only way to determine a truck load’s weight was to drive the vehicle to a designated weighing station, which often comprised of some kind of truck scale or weighbridge.
This standard method of payload weighing was both time consuming and inefficient. However, many companies are adopting load volume scanners to handle their weighing needs.
What Are “Load Volume Scanners?”
Simply put, a load volume scanner is a simple laser scanning device that is mounted on a pole or elevated cable so to scan the volume of a truck bed’s load from above. As the name suggests, load volume scanners take an accurate reading of the load volume inside the truck bed. 3D imagery of the load’s volume is the generated on the screen of integrated devices using software.
The weighing comes in as the software uses sophisticated algorithms to take the volume measurement and calculate it into weight metrics. It may sound technological complex, but the system is very basic (and the process is even more simple for weighing operators.)
There are only a few manufacturers of load volume scanners on the market today. Some of the leading suppliers inlude LoadScanner.com and WalzScale.com to name just a few. In the future, we can expect more industry players producing load volume scanning technology.
So why are load volume scanners so much more beneficial and efficient than traditional truck scales and weighing systems? Below we take a closer look at why some of the industry-leader load volume scanner systems are redefining the standards of heavy-duty weighing.
The most important benefit here has to be the amount of time that can be saved by getting rid of traditional weighing stations and having drivers pass under these scanners. With scales, drivers have to carefully drive onto them, wait for the machine to calibrate the weight and then continue to their destination.
With these scanner, drivers don’t have to stop as long as they maintain a slow speed under 3.5mph. This ensures a steady stream of throughput for a more effective transportation system. The non-contact approach also means that the process should be smooth and efficient with no need for human interaction, unless there is a problem.
Any piece of technology that saves companies money is always sought after and this load volume scanner does so in a number of ways. The most obvious is that it eliminates the need for those expensive physical weighing scales, which can be costly in terms of installation, maintenance and the potential damage done to vehicles. The other cost-saving measure offered by both LoadScan and the Walz system is that they are portable. This means that companies can transport one effective tool to each location.
Finally, there is the issue of safety – in regard to both the cargo and the driver. It all comes down to the way that the goods have been packed and weight distribution. Proper weight distribution across the vehicle lessens the chance of an accident as the truck is less likely to tip or roll over. This problem cannot be determined with regular scales, but the 3D imagining of the scan means that worksites and engineers have a clear view of precisely what is going on inside.
Load Volume Scanners Pave The Way Forward
At the moment, these load volume scanning systems may seem high-tech and advanced, with this 3D imaging and the extra electronic data, but they could soon be part of many worksites as they replace traditional weighing stations. These scanners are a cost-effective solution to determining load weight and weight distributions and can really improve throughput and efficiency.